http://www.metalfinishing.com/ Copyright Elsevier Ltd Intuitiv Ltd (www.intuitiv.net) Sat, 25 May 2013 04:49:25 GMT http://www.metalfinishing.com/ http://www.metalfinishing.com/_common/img/template/metal-finishing/site-logo.gif http://www.metalfinishing.com/view/32118/clean-as-received/ The "Cleaning Lady" and "Rocket Scientist" provide some actions that job shop owners can take to protect their production line against common cleaning pitfalls. Mon, 29 Apr 2013 20:46:00 GMT http://www.metalfinishing.com/view/32118/clean-as-received/ http://www.metalfinishing.com/view/31129/case-study-chromalloy-keeps-aircraft-engines-aloft/ Advanced thermal barrier coatings ensure high-revving gas turbines stay cool under pressure. Wed, 06 Mar 2013 19:42:00 GMT http://www.metalfinishing.com/view/31129/case-study-chromalloy-keeps-aircraft-engines-aloft/ http://www.metalfinishing.com/view/30398/unfinished-business-thoughts-of-a-senior-plater-part-ii/ In Part II of what he calls his “swan song,” industry veteran John “Jack” Horner touches on a range of subjects, from Ni electroplating from a sulfamate plating solution, to anodizing Ni, to zinc as an undercoating for Cu-Ni-Cr on steel. Wed, 23 Jan 2013 16:30:00 GMT http://www.metalfinishing.com/view/30398/unfinished-business-thoughts-of-a-senior-plater-part-ii/ http://www.metalfinishing.com/view/30293/unfinished-business-thoughts-of-a-senior-plater-part-i/ In this retrospective piece, industry veteran John “Jack” Horner reflects on the early research and development and testing that spurred innovations in modern plating. Thu, 17 Jan 2013 16:56:00 GMT http://www.metalfinishing.com/view/30293/unfinished-business-thoughts-of-a-senior-plater-part-i/ http://www.metalfinishing.com/view/30148/new-developments-in-dc-acid-copper-for-vertical-plating-tanks/ Acid copper plating has come a long way since the early days of double- and single-sided printed wiring boards. This article discusses how the North American printed circuit business continues to adjust to the every-changing landscape of global market conditions. Thu, 10 Jan 2013 15:59:00 GMT http://www.metalfinishing.com/view/30148/new-developments-in-dc-acid-copper-for-vertical-plating-tanks/ http://www.metalfinishing.com/view/29818/corrosion-and-exposure-an-ounce-of-testing-is-worth-a-ton-of-recalls/ In this highly informative piece, technicians from Anderson Laboratories effectively demonstrate how accepted corrosion testing procedures can help operators evaluate the efficacy of their coating materials as well as their overall finishing processes. Wed, 12 Dec 2012 15:48:00 GMT http://www.metalfinishing.com/view/29818/corrosion-and-exposure-an-ounce-of-testing-is-worth-a-ton-of-recalls/ http://www.metalfinishing.com/view/28872/role-of-sonic-transducers-in-cleaning-operations/ John Durkee, Metal Finishing’s ‘Cleaning Times’ columnist, views the use of ultrasonic transducers as both ‘black art’ and ‘pure science.’ Thu, 18 Oct 2012 14:33:00 GMT http://www.metalfinishing.com/view/28872/role-of-sonic-transducers-in-cleaning-operations/ http://www.metalfinishing.com/view/28612/must-have-checklist-when-designing-an-efficient-spraying-operation/ In-depth article addresses the fundamental questions related to setting up—and analyzing—a spray booth system. Wed, 03 Oct 2012 17:58:00 GMT http://www.metalfinishing.com/view/28612/must-have-checklist-when-designing-an-efficient-spraying-operation/ http://www.metalfinishing.com/view/28360/coatings-cleaning-equipment-and-hcfc-225/ Barbara and Ed Kanegsberg, authors of the new "On the Surface" section in Metal Finishing magazine, give readers a "heads-up" about Federal EPA changes in allowable uses of solvents. Wed, 19 Sep 2012 20:00:00 GMT http://www.metalfinishing.com/view/28360/coatings-cleaning-equipment-and-hcfc-225/ http://www.metalfinishing.com/view/28129/the-histogram-as-a-measurement-of-process-consistency/ Leslie Flott, author of Metal Finishing’s “Quality Control” column, offers the latest in his series on manufacturing process management tools. Tue, 11 Sep 2012 15:56:00 GMT http://www.metalfinishing.com/view/28129/the-histogram-as-a-measurement-of-process-consistency/ http://www.metalfinishing.com/view/27900/process-optimization-by-means-of-continuous-monitoring-of-cleaning-and-rinsing-baths/ Precision component manufacturers are increasingly specifying the monitoring and documentation of residual contamination limit values as a means to mitigate both costs and product quality issues. Thu, 30 Aug 2012 17:54:00 GMT http://www.metalfinishing.com/view/27900/process-optimization-by-means-of-continuous-monitoring-of-cleaning-and-rinsing-baths/ http://www.metalfinishing.com/view/27746/parts-drying-vs-drying-of-coatings/ Metal Finishing’s “Cleaning Times” columnist, John Durkee, delves into the various aspects, problems and engineering mechanisms common to both the drying of parts and coatings Wed, 22 Aug 2012 20:35:00 GMT http://www.metalfinishing.com/view/27746/parts-drying-vs-drying-of-coatings/ http://www.metalfinishing.com/view/27630/enthone-and-truelogic-form-partnership/ Collaboration results in the launch of enGage™ advanced software, offering plating shop managers mobility and total process monitoring. Wed, 15 Aug 2012 21:49:00 GMT http://www.metalfinishing.com/view/27630/enthone-and-truelogic-form-partnership/ http://www.metalfinishing.com/view/27321/carbon-dioxide-clean-technology-a-business-sustainability-strategy/ High-tech, high reliability manufacturers require state-of-the-art clean manufacturing technology and implementation strategies for successful design and execution of product quality improvement and manufacturing waste reduction programs. Manufacturing waste reduction programs involving CO2 CleanTech provide a combination of possibilities and benefits. Tue, 31 Jul 2012 17:39:00 GMT http://www.metalfinishing.com/view/27321/carbon-dioxide-clean-technology-a-business-sustainability-strategy/ http://www.metalfinishing.com/view/26917/managing-a-surface-cleaning-facility/ John Durkee, Metal Finishing’s “Cleaning Times” columnist, offers facility managers advice on addressing challenging, real-world cleaning situations. Wed, 11 Jul 2012 16:00:00 GMT http://www.metalfinishing.com/view/26917/managing-a-surface-cleaning-facility/ http://www.metalfinishing.com/view/26914/low-cost-monitoring-and-surface-cleanliness-testing/ The determination of cleanliness is backed up by lessons learned from failures, surface and analytical tests that may or may not include industry standards, and past performance by similar products. Wed, 11 Jul 2012 15:26:00 GMT http://www.metalfinishing.com/view/26914/low-cost-monitoring-and-surface-cleanliness-testing/ http://www.metalfinishing.com/view/26438/development-of-an-improved-cyanide-free-silver-electrolyte/ This article describes in detail the characteristics of SILVERON GT 101 bright silver compared to those obtained from conventional cyanide silver electrolytes. Wed, 20 Jun 2012 13:59:00 GMT http://www.metalfinishing.com/view/26438/development-of-an-improved-cyanide-free-silver-electrolyte/ http://www.metalfinishing.com/view/26355/materials-matter-when-selecting-blasting-nozzles/ Manufacturers achieve major improvements in blast nozzle life using CERBIDE™ vs. alternataive materials, including boron carbide, tungsten carbide and aluminum oxide. Thu, 14 Jun 2012 20:30:00 GMT http://www.metalfinishing.com/view/26355/materials-matter-when-selecting-blasting-nozzles/ http://www.metalfinishing.com/view/26184/fluorescent-cleaning-ndt/ New integrated process combines traditional cleaning methods with fluorescence-based inspection. Wed, 06 Jun 2012 18:37:00 GMT http://www.metalfinishing.com/view/26184/fluorescent-cleaning-ndt/ http://www.metalfinishing.com/view/25921/fundamentals-of-paint-adhesion/ Ed Petrie, Metal Finishing’s “Adhesion and Bonding” columnist, discusses the three operational mechanisms involved in ensuring optimal paint adhesion. Tue, 22 May 2012 16:00:00 GMT http://www.metalfinishing.com/view/25921/fundamentals-of-paint-adhesion/ http://www.metalfinishing.com/view/25793/surface-finishing-sheet-metal-assemblies-when-using-self-clinching-fasteners/ This article provides a basic understanding about self-clinching fastener technology and the issues associated with surface finishing can help guide the way toward best practices Tue, 15 May 2012 18:27:00 GMT http://www.metalfinishing.com/view/25793/surface-finishing-sheet-metal-assemblies-when-using-self-clinching-fasteners/ http://www.metalfinishing.com/view/25580/the-importance-of-high-quality-copper-anodes/ Well-made anodes are critical to any plating process as they: extend bath life; have less metallic contamination; produce parts without roughness; and require less maintenance. Thu, 03 May 2012 19:26:00 GMT http://www.metalfinishing.com/view/25580/the-importance-of-high-quality-copper-anodes/ http://www.metalfinishing.com/view/25422/implications-of-osha-s-revised-hazard-communication-standard/ John Durkee, Metal Finishing’s “Cleaning Times” columnist, provides an overview of OSHA’s recently revised HCS as it relates to those who use cleaning chemicals. Thu, 26 Apr 2012 16:42:00 GMT http://www.metalfinishing.com/view/25422/implications-of-osha-s-revised-hazard-communication-standard/ http://www.metalfinishing.com/view/25168/the-operational-benefits-of-delisting-of-hazardous-wastes-generated-by-the-metal-finishing-industry/ Managing hazardous wastes at a metal finishing plant is a very resource-intensive activity. For operations generating a significant amount of hazardous by-products, it might be wise to look at a hazardous waste delisting as a way to avoid high disposal costs. Mon, 16 Apr 2012 19:00:00 GMT http://www.metalfinishing.com/view/25168/the-operational-benefits-of-delisting-of-hazardous-wastes-generated-by-the-metal-finishing-industry/ http://www.metalfinishing.com/view/25055/ensuring-readiness-for-phosphate-free-conversion-coatings/ Successful implementation of transitional metal conversions can save both time and money—but only if the processes are executed properly. Tue, 10 Apr 2012 19:22:00 GMT http://www.metalfinishing.com/view/25055/ensuring-readiness-for-phosphate-free-conversion-coatings/ http://www.metalfinishing.com/view/24839/an-alternative-approach-to-plating-of-titanium-and-ti-alloys-using-carbon-foam-substrate/ 3C Technology has developed—and proposed for commercial applications—a method for electroplating titanium alloys in the form of a coating on plastic and carbon foams. Thu, 29 Mar 2012 16:50:00 GMT http://www.metalfinishing.com/view/24839/an-alternative-approach-to-plating-of-titanium-and-ti-alloys-using-carbon-foam-substrate/ http://www.metalfinishing.com/view/24685/the-challenge-of-thickness-variation-in-plating-and-anodizing/ Metal Finishing columnist Leslie Flott discusses the critical role that coating thickness plays in product quality and process/cost control. Wed, 21 Mar 2012 13:23:00 GMT http://www.metalfinishing.com/view/24685/the-challenge-of-thickness-variation-in-plating-and-anodizing/ http://www.metalfinishing.com/view/24415/on-the-surface-intended-consequences/ Barbara Kanegsberg and Ed Kanegsberg Ph.D., a.k.a the “Cleaning Lady and the Rocket Scientist,” discuss both the positive and negative aspects of metal cleaning and surface preparation. Thu, 08 Mar 2012 15:55:00 GMT http://www.metalfinishing.com/view/24415/on-the-surface-intended-consequences/ http://www.metalfinishing.com/view/24257/sealants-aim-to-reduce-noise-levels-in-automobiles/ Ed Petrie, Metal Finishing’s “Adhesion & Bonding” columnist, reviews noise-dampening sealants that have created a niche market for automotive applications. Thu, 01 Mar 2012 15:28:00 GMT http://www.metalfinishing.com/view/24257/sealants-aim-to-reduce-noise-levels-in-automobiles/ http://www.metalfinishing.com/view/24072/everyday-statistical-process-control/ Metal Finishing columnist Leslie Flott describes how shop managers might use statistical process controls to test operational theories. Wed, 22 Feb 2012 17:45:00 GMT http://www.metalfinishing.com/view/24072/everyday-statistical-process-control/ http://www.metalfinishing.com/view/23615/dry-cleaning-as-a-predictor-for-change/ The pattern of use of perchloroethylene suggests that reductions in its use in parts cleaning will be slow due to trends in other industries. Wed, 01 Feb 2012 15:38:00 GMT http://www.metalfinishing.com/view/23615/dry-cleaning-as-a-predictor-for-change/ http://www.metalfinishing.com/view/23344/an-in-situ-phosphating-coating-catalyzed-by-phenylphosphonic-acid-on-aa6061/ In order to solve the problems that exist in traditional multi-stage phosphating, a novel coating system was developed by predispersing an optimum amount of in-situ phosphating reagent into the paint formulation. Thu, 19 Jan 2012 18:24:00 GMT http://www.metalfinishing.com/view/23344/an-in-situ-phosphating-coating-catalyzed-by-phenylphosphonic-acid-on-aa6061/ http://www.metalfinishing.com/view/22907/conversion-of-plating-line-rinses-to-a-closed-loop-deionization-system/ Case study looks at how a New York-based metal finisher adopted new wastewater treatment capabilities, resulting in plating process improvements and electricity reductions. Mon, 02 Jan 2012 15:55:00 GMT http://www.metalfinishing.com/view/22907/conversion-of-plating-line-rinses-to-a-closed-loop-deionization-system/ http://www.metalfinishing.com/view/22718/powder-coating-with-robots-and-dense-phase-technology/ A critical blend of advanced technologies. Thu, 15 Dec 2011 17:50:00 GMT http://www.metalfinishing.com/view/22718/powder-coating-with-robots-and-dense-phase-technology/ http://www.metalfinishing.com/view/22547/designing-an-automotive-paint-shop-for-optimal-flexibility-and-efficiency/ This article examines the pros and cons of two different auto body paint scenarios. Thu, 08 Dec 2011 15:27:00 GMT http://www.metalfinishing.com/view/22547/designing-an-automotive-paint-shop-for-optimal-flexibility-and-efficiency/ http://www.metalfinishing.com/view/22090/in-place-repair-of-worn-or-damaged-mold-components/ Portable, high-speed process reduces repair costs and downtime. Thu, 17 Nov 2011 05:41:00 GMT http://www.metalfinishing.com/view/22090/in-place-repair-of-worn-or-damaged-mold-components/ http://www.metalfinishing.com/view/21776/specialty-metals-plating-part-i/ Reviewing the fundamentals of palladium-nickel, platinum and rhodium plating. Wed, 02 Nov 2011 19:19:00 GMT http://www.metalfinishing.com/view/21776/specialty-metals-plating-part-i/ http://www.metalfinishing.com/view/21447/the-importance-of-wet-chemical-testing-and-control-in-surface-finishing-and-treatment-operations/ Utilizing the right type of process analytical equipment in your plating operations can maximize finish quality, parts coverage, and overall efficiency. Tue, 18 Oct 2011 20:18:00 GMT http://www.metalfinishing.com/view/21447/the-importance-of-wet-chemical-testing-and-control-in-surface-finishing-and-treatment-operations/ http://www.metalfinishing.com/view/21322/osmotic-blisters-in-coatings-and-adhesives/ Metal Finishing's adhesion and bonding expert discusses how blistering can be reduced or even eliminated by the proper selection of coating materials and substrate surface preparation. Wed, 12 Oct 2011 22:43:00 GMT http://www.metalfinishing.com/view/21322/osmotic-blisters-in-coatings-and-adhesives/ http://www.metalfinishing.com/view/20996/medical-devices-and-critical-cleaning/ Understanding the goals and requirements and using well-defined, effective cleaning processes goes a long way to increasing the value of your product to current and potential customers. Tue, 27 Sep 2011 21:40:00 GMT http://www.metalfinishing.com/view/20996/medical-devices-and-critical-cleaning/ http://www.metalfinishing.com/view/20596/effect-of-various-electrocatalytic-anodes-on-hexavalent-and-trivalent-chrome-plating-solutions/ Article examines the interactions between mixed metal oxide anodes and various plating baths. Wed, 07 Sep 2011 16:33:00 GMT http://www.metalfinishing.com/view/20596/effect-of-various-electrocatalytic-anodes-on-hexavalent-and-trivalent-chrome-plating-solutions/ http://www.metalfinishing.com/view/20451/read-the-good-book-s/ John Durkee, Metal Finishing's "Cleaning Times" columnist, reviews three essential works on cleaning. Wed, 31 Aug 2011 22:33:00 GMT http://www.metalfinishing.com/view/20451/read-the-good-book-s/ http://www.metalfinishing.com/view/20306/the-role-of-root-cause-analysis-in-problem-solving/ Metal Finishing's quality control guru, Leslie Flott, discusses how root cause analysis can be utilized as an effective procedural tool. Wed, 24 Aug 2011 21:20:00 GMT http://www.metalfinishing.com/view/20306/the-role-of-root-cause-analysis-in-problem-solving/ http://www.metalfinishing.com/view/20026/getting-the-most-out-of-your-sales-team/ Greg Terrell, national sales manager, Coventya, Inc., provides insights on helping reps maximize their true value proposition. Wed, 10 Aug 2011 22:19:00 GMT http://www.metalfinishing.com/view/20026/getting-the-most-out-of-your-sales-team/ http://www.metalfinishing.com/view/19713/platers-profile-dixie-industrial-finishing/ Monitoring metrics in the pursuit of continuous improvement is the key to success for Tucker, Ga.-based finishing operation. Wed, 27 Jul 2011 22:34:00 GMT http://www.metalfinishing.com/view/19713/platers-profile-dixie-industrial-finishing/ http://www.metalfinishing.com/view/19390/the-evolution-of-bio-based-green-solvents/ Ed Petrie, Metal Finsihing's "Adhesion & Bonding" columnist, explores new solvents that have been developed for a multitude of uses, including the removal of contaminants from substrates prior to coating. Wed, 13 Jul 2011 15:22:00 GMT http://www.metalfinishing.com/view/19390/the-evolution-of-bio-based-green-solvents/ http://www.metalfinishing.com/view/19222/rpm-technology-s-eox-economic-a-greener-cleaning-chemistry/ Powerful aqueous-based formula works wonders for Youngstown, Ohio-based architectural panel and aluminum extrusion finishing operation. Wed, 06 Jul 2011 18:00:00 GMT http://www.metalfinishing.com/view/19222/rpm-technology-s-eox-economic-a-greener-cleaning-chemistry/ http://www.metalfinishing.com/view/18855/key-guidelines-pertaining-to-ultrasonic-cleaning-equipment-and-performance/ While there are few specific rules for benchmarking the performance of an ultrasonic system, there are some general considerations regarding the overall need for a new system, or evaluating the day-to-day performance of your present system. Wed, 22 Jun 2011 23:00:00 GMT http://www.metalfinishing.com/view/18855/key-guidelines-pertaining-to-ultrasonic-cleaning-equipment-and-performance/ http://www.metalfinishing.com/view/18758/who-is-ultimately-responsible-for-quality-control/ Returning Metal Finishing columnist, Leslie Flott, shares his views on establishing--and supporting--a quality-minded manufacturing operation. Thu, 16 Jun 2011 22:53:00 GMT http://www.metalfinishing.com/view/18758/who-is-ultimately-responsible-for-quality-control/ http://www.metalfinishing.com/view/18442/aerosol-dispensed-cleaners-and-cleaning-part-iii/ In the last installment of his three-part series on aerosol-dispensed cleaning, John Durkee, Metal Finishing’s “Cleaning Times” columnist, covers the two significant hazards of using aerosol-dispensed cleaners for local site cleaning applications: flammability and inhalation toxicity. Mon, 06 Jun 2011 18:36:00 GMT http://www.metalfinishing.com/view/18442/aerosol-dispensed-cleaners-and-cleaning-part-iii/ http://www.metalfinishing.com/view/18035/aerosol-dispensed-cleaners-and-cleaning-part-ii/ In the second installment of this series, Metal Finishing columnist John Durkee covers the wide variety of applications possible via this method, and how to best complete them. Wed, 18 May 2011 15:11:00 GMT http://www.metalfinishing.com/view/18035/aerosol-dispensed-cleaners-and-cleaning-part-ii/ http://www.metalfinishing.com/view/17796/aerosol-dispensed-cleaners-and-cleaning-part-i/ In this column, I describe what aerosol-dispensed cleaners are, and how they are used. Thu, 05 May 2011 16:16:00 GMT http://www.metalfinishing.com/view/17796/aerosol-dispensed-cleaners-and-cleaning-part-i/ http://www.metalfinishing.com/view/17762/epoxy-powder-coating-as-a-high-dielectric-insulator/ Using the proper application method, virtually any configuration can be uniformly coated, ensuring a consistent insulation barrier. Wed, 04 May 2011 23:21:00 GMT http://www.metalfinishing.com/view/17762/epoxy-powder-coating-as-a-high-dielectric-insulator/ http://www.metalfinishing.com/view/17637/epa-is-looking-for-a-few-good-volunteers/ National Partnership for Environmental Priorities program encourages ‘proactive’ reduction of hazardous chemicals, waste. Wed, 27 Apr 2011 22:00:00 GMT http://www.metalfinishing.com/view/17637/epa-is-looking-for-a-few-good-volunteers/ http://www.metalfinishing.com/view/17033/trouble-free-economical-electroless-nickel-plating/ How to properly set up a mid-size, RoHS-compliant EN line without breaking the bank. Fri, 01 Apr 2011 21:23:00 GMT http://www.metalfinishing.com/view/17033/trouble-free-economical-electroless-nickel-plating/ http://www.metalfinishing.com/view/16659/profile-palmetto-plating/ Many finishers "preach" customer service, but at Easley, S.C.-based Palmetto Plating, client focus is Commandment #1. Wed, 16 Mar 2011 14:29:00 GMT http://www.metalfinishing.com/view/16659/profile-palmetto-plating/ http://www.metalfinishing.com/view/16485/right-sizing-your-finishing-system-based-on-a-cost-production-analysis/ The objectives of the right-sizing process are to match the capacity for a prospective finishing system to the product throughput required to meet the organization’s business needs. Wed, 09 Mar 2011 16:27:00 GMT http://www.metalfinishing.com/view/16485/right-sizing-your-finishing-system-based-on-a-cost-production-analysis/ http://www.metalfinishing.com/view/16327/troubleshooting-common-problems-in-zinc-plating-baths/ Jeff Grodecki, Columbia Chemical's resident expert on zinc, tackles your questions. Wed, 02 Mar 2011 21:45:00 GMT http://www.metalfinishing.com/view/16327/troubleshooting-common-problems-in-zinc-plating-baths/ http://www.metalfinishing.com/view/15843/applying-the-photometric-method-to-determine-presence-of-trivalent-chromium-in-hex-chrome-solutions/ The photometric method for the determination of Cr+3 is rapid, simple and precise, and can be applied successfully without a systematic error. Thu, 10 Feb 2011 14:34:00 GMT http://www.metalfinishing.com/view/15843/applying-the-photometric-method-to-determine-presence-of-trivalent-chromium-in-hex-chrome-solutions/ http://www.metalfinishing.com/view/15600/permanon-surface-coating-technology/ Nanotechnology-based coating reduces or eliminates primary factors that cause many coatings to fail. Tue, 01 Feb 2011 17:37:00 GMT http://www.metalfinishing.com/view/15600/permanon-surface-coating-technology/ http://www.metalfinishing.com/view/15213/reviving-american-manufacturing/ Long-term viability hinges on business-friendly tax policy combined with the ability of manufacturers to revitalize, rebuild, and reinvent. Tue, 18 Jan 2011 02:54:00 GMT http://www.metalfinishing.com/view/15213/reviving-american-manufacturing/ http://www.metalfinishing.com/view/14576/finishing-system-efficiency-upgrades-for-a-capital-constrained-market/ Find out how cost-effective improvements in machinery and systems can help you achieve specific productivity goals in your plant. Fri, 10 Dec 2010 14:00:00 GMT http://www.metalfinishing.com/view/14576/finishing-system-efficiency-upgrades-for-a-capital-constrained-market/ http://www.metalfinishing.com/view/14562/regulations-unfair-competition-a-double-edged-sword/ This column examines how regulatory agencies are hurting our country’s manufacturing prospects. Thu, 09 Dec 2010 22:00:00 GMT http://www.metalfinishing.com/view/14562/regulations-unfair-competition-a-double-edged-sword/ http://www.metalfinishing.com/view/14001/feature-focus-effective-ultrasonic-parts-cleaning-requires-the-right-soap-chemistry/ Today, ultrasonic cleaning of parts is utilized in a dizzying array of applications. To that end, ultrasonic cleaning works best when paired with the appropriate soap for each application. Tue, 16 Nov 2010 16:39:00 GMT http://www.metalfinishing.com/view/14001/feature-focus-effective-ultrasonic-parts-cleaning-requires-the-right-soap-chemistry/ http://www.metalfinishing.com/view/13723/factors-affecting-wet-scrubber-performance/ Wet scrubbers are used for the abatement of chemical emissions from process equipment. Many wet scrubbers in operation are achieving less-than-expected emission results and require frequent shutdown due to problems that can be eliminated or reduced with proper design and operation. Thu, 04 Nov 2010 13:41:00 GMT http://www.metalfinishing.com/view/13723/factors-affecting-wet-scrubber-performance/ http://www.metalfinishing.com/view/13564/burn-off-ovens-for-cleaning-paint-line-components/ While there are a number of ways to keep paint line components clean, the burn-off oven has become a standard in many facilities due to the ability to clean many parts at once with little or no pollution or hazardous waste Fri, 29 Oct 2010 03:56:00 GMT http://www.metalfinishing.com/view/13564/burn-off-ovens-for-cleaning-paint-line-components/ http://www.metalfinishing.com/view/13041/accurate-thickness-testing-via-phase-sensitive-eddy-current/ With the advancements in science and electronics in recent years, metal finishers currently have many choices for the measurement of plating and coating thickness. This article focuses on using the phase sensitive eddy current method. Wed, 06 Oct 2010 17:46:00 GMT http://www.metalfinishing.com/view/13041/accurate-thickness-testing-via-phase-sensitive-eddy-current/ http://www.metalfinishing.com/view/12846/reducing-the-operating-costs-and-environmental-impact-of-electroplating-equipment/ In this article, I will suggest practical ways to reduce the operating costs and environmental impact of electroplating equipment without making a large additional investment. Topics will include waste, water and energy minimization and simple(yet effective) methods of evaluating different technologies and techniques to ensure that the correct choices are made. Wed, 29 Sep 2010 18:44:00 GMT http://www.metalfinishing.com/view/12846/reducing-the-operating-costs-and-environmental-impact-of-electroplating-equipment/ http://www.metalfinishing.com/view/12517/exclusive-interview-steve-houston-powder-coating-institute/ PCI executive director shares his thoughts on the upcoming NAI Coating show, as well as his outlook on the global powder coating industry. Thu, 16 Sep 2010 18:57:00 GMT http://www.metalfinishing.com/view/12517/exclusive-interview-steve-houston-powder-coating-institute/ http://www.metalfinishing.com/view/12182/has-conventional-compressed-air-spraying-method-met-its-match/ Advanced Coating & Application Technologies promises to revolutionize the traditional coating process. Thu, 02 Sep 2010 15:43:00 GMT http://www.metalfinishing.com/view/12182/has-conventional-compressed-air-spraying-method-met-its-match/ http://www.metalfinishing.com/view/11826/resistance-of-adhesives-sealants-and-coatings-to-corrosive-environments/ Understanding and planning for chemical resistance are difficult processes. This article explains the primary factors involved, including physical and chemical degradation. Tue, 17 Aug 2010 15:26:00 GMT http://www.metalfinishing.com/view/11826/resistance-of-adhesives-sealants-and-coatings-to-corrosive-environments/ http://www.metalfinishing.com/view/11549/finishers-profile-cleveland-black-oxide/ Specialty finisher banks on proven proprietary processes, plus a little bit of luck. Thu, 05 Aug 2010 22:31:00 GMT http://www.metalfinishing.com/view/11549/finishers-profile-cleveland-black-oxide/ http://www.metalfinishing.com/view/11135/automotive-to-aerospace-applying-automotive-paint-spray-booth-design-strategies-to-an-aircraft-paint-hangar/ The following case study provides examples of how proven automotive paint finishing strategies can be applied to the design of an aerospace paint finishing facility to improve quality and sustainability. Wed, 21 Jul 2010 20:12:00 GMT http://www.metalfinishing.com/view/11135/automotive-to-aerospace-applying-automotive-paint-spray-booth-design-strategies-to-an-aircraft-paint-hangar/ http://www.metalfinishing.com/view/10822/industry-and-government-must-work-together-to-reduce-waste/ As decisions are made concerning the prudent and proper responses to government regulatory requirements of the surface finishing industry, analysis of the total effects of each proposed responsive action prior is necessary prior to implementation. However, for such analysis to be complete, the combined knowledge bases of industry and government must be available for use. Wed, 07 Jul 2010 22:00:00 GMT http://www.metalfinishing.com/view/10822/industry-and-government-must-work-together-to-reduce-waste/ http://www.metalfinishing.com/view/10486/reducing-operational-costs-environmental-impact-via-rigorous-plating-finishing-analysis/ This article presents the methodology used by the New York State Pollution Prevention Institute at Rochester Institute of Technology to determine the baseline costs of a typical plating/finishing operation and offers potential improvement methods and technologies. Wed, 23 Jun 2010 18:33:00 GMT http://www.metalfinishing.com/view/10486/reducing-operational-costs-environmental-impact-via-rigorous-plating-finishing-analysis/ http://www.metalfinishing.com/view/10027/preventing-leaks-improving-looks-increasing-profits/ Read how the Surface Matrix Sealing System (TM) from IMPCO can lower parts rejection rates via a technique known as "filling porosity." Mon, 07 Jun 2010 15:18:00 GMT http://www.metalfinishing.com/view/10027/preventing-leaks-improving-looks-increasing-profits/ http://www.metalfinishing.com/view/9795/case-study-software-tool-boosts-productivity-efficiency-for-finishing-operation/ Read how West Babylon, N.Y.-based Ripak, a metal finishing company, utilized information systems technology to improve customer relations. Thu, 27 May 2010 22:00:00 GMT http://www.metalfinishing.com/view/9795/case-study-software-tool-boosts-productivity-efficiency-for-finishing-operation/ http://www.metalfinishing.com/view/9411/innovative-spray-booth-technology-for-the-green-paint-shop/ Reducing energy usage and emissions via a regenerative, dry-filtration method that separates wet paint overspray from spray booth process air. Wed, 12 May 2010 19:22:00 GMT http://www.metalfinishing.com/view/9411/innovative-spray-booth-technology-for-the-green-paint-shop/ http://www.metalfinishing.com/view/9198/selecting-cartridge-filters-for-powder-coating-operations/ The article discusses the range of filters available and the effect that different conditions and circumstances have on filter performance. Tue, 04 May 2010 21:00:00 GMT http://www.metalfinishing.com/view/9198/selecting-cartridge-filters-for-powder-coating-operations/ http://www.metalfinishing.com/view/8921/history-and-development-of-tmc-and-new-technology-conversions-an-opinionated-view/ Transition metal conversion coatings are here to stay. Those who approach it correctly and do the necessary testing to verify the results will be best served in the long run. Wed, 21 Apr 2010 18:52:00 GMT http://www.metalfinishing.com/view/8921/history-and-development-of-tmc-and-new-technology-conversions-an-opinionated-view/ http://www.metalfinishing.com/view/8729/optimizing-fume-scrubber-efficiency-via-the-application-of-water-soluble-dispersants-part-ii/ An integrated manufacturing facility, utilizing scrubbers to neutralize and exhaust alkaline and acidic fumes from metal pretreatment, phosphating, and electroplating process applications, was experiencing poor removal efficiency and severe debris and biofouling upon internal piping and media. Wed, 14 Apr 2010 19:53:00 GMT http://www.metalfinishing.com/view/8729/optimizing-fume-scrubber-efficiency-via-the-application-of-water-soluble-dispersants-part-ii/ http://www.metalfinishing.com/view/8567/advanced-pretreatments-it-s-time-to-get-off-the-fence/ Still straddling the fence on the new phosphate pretreatment replacements on the market today? Well, now may be the time to take the leap, and it’s a shorter leap than you might imagine. Wed, 07 Apr 2010 14:36:00 GMT http://www.metalfinishing.com/view/8567/advanced-pretreatments-it-s-time-to-get-off-the-fence/ http://www.metalfinishing.com/view/8437/adhesives-and-sealants-in-the-new-alternative-energy-market/ New power sources require specialty adhesives and sealants to enable them to function reliably and efficiently. Tue, 30 Mar 2010 18:22:00 GMT http://www.metalfinishing.com/view/8437/adhesives-and-sealants-in-the-new-alternative-energy-market/ http://www.metalfinishing.com/view/8321/a-case-study-in-equipment-creativity/ Pipe Coating firm adapts electrical enclosure coolers to solve host of space, heat, and operational issues. Wed, 24 Mar 2010 19:00:00 GMT http://www.metalfinishing.com/view/8321/a-case-study-in-equipment-creativity/ http://www.metalfinishing.com/view/7877/selectconnect-process-for-metallizing-circuits-on-molded-parts-and-components/ 3D-MID are designed to maximize space use where components are placed at different heights and in different declinations. Mon, 08 Mar 2010 20:29:00 GMT http://www.metalfinishing.com/view/7877/selectconnect-process-for-metallizing-circuits-on-molded-parts-and-components/ http://www.metalfinishing.com/view/7526/all-the-world-is-not-flat-part-2/ This column expands upon my observation to that effect, which I described in my previous column (Metal Finishing, Volume 108, Issue 2, Feb. 2010). My basis for that belief is attendance at the Parts-2-Clean (P2C) international (though primarily German) trade show devoted to parts cleaning, held annually in Stuttgart. Mon, 22 Feb 2010 22:35:00 GMT http://www.metalfinishing.com/view/7526/all-the-world-is-not-flat-part-2/ http://www.metalfinishing.com/view/7353/the-world-is-not-flat-parts2clean-recap-part-i/ Thoughts on the largely German—but increasingly European—trade fair, Parts-2-Clean, held in Stuttgart from Oct. 19–22, 2009. Tue, 16 Feb 2010 15:00:00 GMT http://www.metalfinishing.com/view/7353/the-world-is-not-flat-parts2clean-recap-part-i/ http://www.metalfinishing.com/view/7114/sfchina-09-shows-resilience-in-the-wake-of-global-recession/ More than 11,000 visitors converged on the Shanghai New International Expo Centre Nov. 18–20 to attend SFCHINA ’09, billed as China’s foremost exposition and conference for electroplaters, suppliers of surface finishing chemicals and equipment, as well as coating formulators and manufacturers of paint delivery systems. Mon, 08 Feb 2010 16:53:00 GMT http://www.metalfinishing.com/view/7114/sfchina-09-shows-resilience-in-the-wake-of-global-recession/ http://www.metalfinishing.com/view/6934/anodizing-for-aerospace-101/ As the aerospace industry demands more from the materials it uses, the finishing of the surface becomes a greater part of the final product. Mon, 01 Feb 2010 17:12:00 GMT http://www.metalfinishing.com/view/6934/anodizing-for-aerospace-101/ http://www.metalfinishing.com/view/6702/case-study-analysis-of-coating-failure-on-hinged-steel-boxes/ An investigation was performed to determine the cause of coating failures on several large hinged steel boxes. These boxes were constructed of sheet steel and were allegedly coated with corrosion-resistant coatings. However, after exposure outdoors, much of the paint delaminated and severe corrosion occurred. Fri, 22 Jan 2010 20:18:00 GMT http://www.metalfinishing.com/view/6702/case-study-analysis-of-coating-failure-on-hinged-steel-boxes/ http://www.metalfinishing.com/view/6501/self-cleaning-odor-reducing-water-shedding-properties-of-titanium-dioxide-photocatalytic-oxidizing-coatings/ A new coating technology developed and commercialized 10 years ago in Japan and just recently introduced to the U.S. offers revolutionary new properties. This new coating technology allows coated surfaces to become self-cleaning of general soil, prevents the formation of a bio-film, has anti-fog and anti-frost properties, reduces odors from indoor spaces in contact with the coated surfaces as well as reduces odors from outdoor air pollution that comes in contact with an exterior surface coated with these coatings. Fri, 15 Jan 2010 21:00:00 GMT http://www.metalfinishing.com/view/6501/self-cleaning-odor-reducing-water-shedding-properties-of-titanium-dioxide-photocatalytic-oxidizing-coatings/ http://www.metalfinishing.com/view/6310/current-trends-in-cold-spray-technology-looking-at-the-future/ Cold spray is one of the many names for describing a solid-state coating process that uses a high-speed gas jet to accelerate powder particles toward a substrate whereby metal particles plastically deform and consolidate upon impact. The term “cold spray” refers to the relatively low process temperature involved—which is typically much lower than the melting point of the spray material. Fri, 08 Jan 2010 15:24:00 GMT http://www.metalfinishing.com/view/6310/current-trends-in-cold-spray-technology-looking-at-the-future/ http://www.metalfinishing.com/view/6013/enhanced-automation-of-plating-and-metal-finishing-barrel-process-operations-using-automatic-barrels-for-bulk-finishing/ Metal finishing barrel operations are used most often for “bulk” finishing of large quantities of parts. They are the most efficient method for finishing bulk parts and any pieces that do not require individual handling. A hoist system is generally used to transfer the loaded metal finishing barrel assemblies from one process station to the next. Wed, 16 Dec 2009 20:35:00 GMT http://www.metalfinishing.com/view/6013/enhanced-automation-of-plating-and-metal-finishing-barrel-process-operations-using-automatic-barrels-for-bulk-finishing/ http://www.metalfinishing.com/view/5849/drag-out-reduction-techniques-using-barrel-blow-down-and-dsc-dip-spin-tilt-technology/ Increasing demand for water and stringent new legislation to limit the discharge of effluent is taking place in many areas worldwide. Equipment innovations that reduce water usage and minimize the quantity of chemicals discharged into the environment as treated effluent and sludge have been installed in several state-of-the-art modern electroplating barrel machines that incorporate centrifuge post-treatment systems. The innovations will also supply attractive cost benefits by reducing drag-out. Wed, 09 Dec 2009 00:00:00 GMT http://www.metalfinishing.com/view/5849/drag-out-reduction-techniques-using-barrel-blow-down-and-dsc-dip-spin-tilt-technology/ http://www.metalfinishing.com/view/5681/considerations-in-the-finishing-equipment-selection-process/ When budgeting for new finishing equipment or upgrading an existing line, it is important to note that each requirement is unique and must be carefully considered before arriving at an accurate estimate. In this feature, Jim Sutherland, sales manager for CJI Process Systems, describes several key considerations in the equipment selection process. Thu, 03 Dec 2009 00:00:00 GMT http://www.metalfinishing.com/view/5681/considerations-in-the-finishing-equipment-selection-process/ http://www.metalfinishing.com/view/5336/compliance-requirements-of-new-epa-regulations-on-area-sources-in-the-plating-and-polishing-industry/ The U.S. EPA has developed new requirements to reduce air pollution from plating and polishing facilities. Shaikh Tayeb and Tapan Das, from the Delaware Dept. of Natural Resources & Environmental Control, discuss the new compliance and reporting requirements, in addition to providing suggestions on how to cost-effectively minimize your facility's emissions. Links and downloads to helpful compliance documents are also provided. Thu, 19 Nov 2009 00:00:00 GMT http://www.metalfinishing.com/view/5336/compliance-requirements-of-new-epa-regulations-on-area-sources-in-the-plating-and-polishing-industry/ http://www.metalfinishing.com/view/5180/the-clean-energy-race-pew-center-sees-greenhouse-gas-regulation-as-all-but-inevitable/ Drew Amorosi, managing editor of Metal Finishing, recently caught up with Dr. Manik Roy and Dr. Janet Peace of the Pew Center on Global Climate Change to discuss the climate change legislation making its way through Congress. One fact is clear from the conversation: Whether it’s via Congress, the states, or the EPA, the regulation of greenhouse gasses is very much on the horizon here in the United States, if not already upon us. The question for the business and manufacturing community is by which method and from what source will regulation emerge, and what system will be the least harmful to business conditions? Wed, 11 Nov 2009 00:00:00 GMT http://www.metalfinishing.com/view/5180/the-clean-energy-race-pew-center-sees-greenhouse-gas-regulation-as-all-but-inevitable/ http://www.metalfinishing.com/view/5019/national-voc-emission-standards-for-aerosol-coatings/ In June of 2009, the U.S. Environmental Protection Agency (EPA) established national reactivity-based emission standards for 170 volatile organic compounds (VOCs) used in aerosol coating products. This aerosol coatings reactivity rule aims to encourage reformulation of aerosol coatings to reduce ground-level ozone formation. The rule specifies reactivity limits for 36 aerosol product categories. The 170 VOCs are ranked by their reactivity factor (RF, units in grams of ozone per gram of VOC). VOCs with a high RF are more likely to form ozone, an air pollutant, than VOCs with a lower RF. Thu, 05 Nov 2009 00:00:00 GMT http://www.metalfinishing.com/view/5019/national-voc-emission-standards-for-aerosol-coatings/ http://www.metalfinishing.com/view/4536/non-destructive-testing-for-protective-coatings-implementing-a-lifetime-corrosion-prevention-program/ During the 20th century cheap and abundant energy made corrosion a manageable problem. This era is coming to an end. Soon, industry will find there is less funding available for corrosion prevention after adjusting for rising energy costs. At this time, management will be forced to decide whether to continue with traditional corrosion control practices or change to something new with a greater potential for energy savings. For many, this will be an extremely difficult decision to make. Tue, 13 Oct 2009 00:00:00 GMT http://www.metalfinishing.com/view/4536/non-destructive-testing-for-protective-coatings-implementing-a-lifetime-corrosion-prevention-program/ http://www.metalfinishing.com/view/4393/lessons-from-the-laundry-recovering-energy-costs-with-heat-wheels/ In 2008, when a barrel of oil cost $147 and a gallon of gasoline cost $4.25 (or more), many readers called or wrote to ask if there were more energy-efficient cleaning processes. They wanted an aqueous cleaning process that would operate at room temperature so that energy would not be needed to heat water, given the high, specific heat requirements in such applications. Tue, 06 Oct 2009 00:00:00 GMT http://www.metalfinishing.com/view/4393/lessons-from-the-laundry-recovering-energy-costs-with-heat-wheels/